Manufacturing
(In House and Modular Manufacturing)
In-House Manufacturing
The product design and manufacturing process is a complex process that requires attention to detail and a commitment to following one stage at a time. Once the designs are validated, prototypes approved, and all specifications finalized, manufacturing begins—not as a single step, but as a well-coordinated effort to build your product reliably and repeatably.
This stage is where every decision made during development comes to life.
And keeping everything under one roof makes all the difference.
In-House keeps it Clear, Real-Time Communication
Projects with multiple stages often involve back-and-forth between different vendors. That slows things down. But with in-house coordination, communication is simple. If you have a question or request, you get answers from the exact person handling that part of your project—without delays or confusion.
This setup allows faster decision-making and smoother transitions, especially when timelines are tight or adjustments are needed before scaling up.
Modular Manufacturing- Redefining
efficiency and flexibility in helmet production
People often say, “It’s easy to run a factory.” But the truth is, running a smart factory — one that’s efficient, scalable, and responsive to change — takes more than machines and materials. It takes the right strategy.
Our modular manufacturing system didn’t begin on the factory floor. It began much earlier — in the field, in the sketches, and in the labs — during product development.
The most successful products weren’t just well-designed — they were modular.
Helmets that allowed for interchangeable visors, adjustable suspension systems, removable padding, or replaceable headlock adjusters were easier to upgrade, easier to service, and easier to sell long-term.
We took everything we’d learned about flexibility, compatibility, and user-driven design — and applied it to our production philosophy. From CAD design and prototyping to tooling, testing, and final assembly, we created a manufacturing system that mirrors the modularity of the product itself.
This shift allowed us to bring the flexibility of our designs directly into our production strategy — and that’s how our modular manufacturing system was born.
View Our Modular Product Portfolio
Modular Thinking → Modular Building
Here’s how we turn this idea into real-world results:
Each component is designed to function independently — EPS, outer shell, visor, chinstrap, and internal fit system are engineered as separate modules.
Tooling is optimized for flexibility — making adjustments doesn’t require restarting your entire design process.
Each module is tested individually — issues are easier to spot and resolve early on, saving time and preventing waste.
Final assembly is clean and fast — all modules come together seamlessly, allowing for rapid builds and quick iterations.
Whether you’re customizing for a specific market or refreshing your product line, you’re not starting from scratch — you’re working with a modular system that supports upgrades, extensions, and repairs with ease.
The Result?
A manufacturing approach that is:
Faster
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More Flexible
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More Scalable
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But the impact doesn’t stop at the factory.
Modular manufacturing opens the door to post-sale upgrades, easier repairs, shorter lead times, and hybrid reshoring strategies. It gives your business options — and your customers a better product experience.
Thinking About Manufacturing Closer to Home?
Modular manufacturing opens the door to hybrid production models — ideal for companies exploring reshoring or local assembly in regions like Canada, the United States, or your home country.
Whether you want to reduce shipping costs, improve turnaround time, or gain more control over logistics, our modular system allows you to:
- Ship modules, not finished products — Cut freight costs and import duties by assembling helmets locally.
- Keep production agile — Use our facility for specialized tooling and componentp roduction, then complete final assembly near your market.
- Protect intellectual property — Keep sensitive components or final product configuration in your region.
- Lower time-to-market — Meet urgent demand faster with partial assembly done closer to your customer base.
- Qualify for regional incentives — Many countries offer tax advantages or funding for localized production.
Whether you’re in North America, Europe, or Latin America, our modular approach allows you to set up a scalable supply chain that aligns with your strategic goals.
Let's bring your project to life!
Our team of engineers is here to help. We offer free consultations and estimates.
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Our product guaranteed quality, compliance with regulations
There are more than 300 brand factories with employees and more than 50,000 square meters of factory buildings. All products are tested in accordance with product standards and testing protocols before all product development, processing, and shipment.
